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Polymerization mechanism


Polymerization is a chemical process that links small molecules called monomers into a covalently bonded chain or network. These larger molecules are called polymers. The conversion of a monomer into a polymer involves a series of chemical reactions, and this process can occur through different mechanisms. Polymerization can be broadly classified into two types: addition polymerization and condensation polymerization.

Addition polymerization

Addition polymerization, also known as chain-growth polymerization, involves the addition of monomers with unsaturated bonds (such as double bonds) without the loss of any small molecule byproducts. This is typical for monomers such as alkenes, which contain carbon-carbon double bonds.

1. Free radical polymerization

Free radical polymerization is one of the most common types of addition polymerization. It involves three primary steps: initiation, propagation, and termination.

Initiation

This step involves the formation of free radicals, which are highly reactive species with unpaired electrons. This can be achieved by using an initiator, a compound that decomposes when heat or light is applied. A common initiator is benzoyl peroxide, which decomposes to form two benzoyl radicals:

(C_6H_5CO)_2 → 2 C_6H_5CO•

Propagation

Once the free radicals are produced, they react with a monomer to form a new free radical. This step is repeated many times, growing the polymer chain:

R• + CH_2=CHX → R-CH_2-CHX•

Here, X can be a substituent like -Cl or -CH_3.

Termination

Termination can occur in several ways, either by combination or by disproportionation. In combination, two active chain ends combine to form a non-active end:

R-CH_2-CHX• + R'-CH_2-CHX• → R-CH_2-CHX-CH_2-R'

In disproportionation, a hydrogen atom is transferred from one radical to another:

R-CH_2-CHX• + R'-CHX-CH_2• → R-CH_2-CHX + R'-CH=CH_2

2. Cationic polymerization

Cationic polymerization is initiated by a cation and typically involves monomers that have electron-rich double bonds. This mechanism is used for the polymerization of isobutylene and other alkenes.

Initiation

The reaction is usually initiated by a strong acid such as HClO_4:

HClO_4 + CH_2=CH-R → HClO_4^− + CH_2^+-CH-R

Propagation

The positively charged monomer can react with another monomer to extend the chain:

CH_2^+-CH-R + CH_2=CH-R → CH_2-CH(R)-CH_2^+-CH-R

Termination

Termination may occur via proton transfer or other reactions that stabilize or inactivate the polymeric species.

3. Anionic polymerization

In anionic polymerization, a negatively charged ion (anion) initiates the polymerization. It is used for polymers such as polyisoprene and acrylates.

Initiation

Anionic polymerization can be initiated using alkali metals such as sodium or lithium. For example:

Na + CH_2=CHCN → Na^+ + CH_2=CHCN^−

Propagation

Similar to the other mechanisms, the reaction continues by adding monomers to the end of the active chain:

CH_2=CHCN^− + CH_2=CHCN → CH_2-CH(CN)-CH_2=CHCN^−

Termination

Anionic polymerization can be terminated in a variety of ways, including reaction with water or solvents.

Condensation polymerization

In condensation polymerization, molecules join together and lose smaller molecules as byproducts such as water or methanol. This type of polymerization is common in the manufacture of polyesters and polyamides.

Step-growth polymerization

Condensation polymerization can also be described as step-growth polymerization because it involves reactions between functional groups of the monomers. It differs from chain polymerization in the sense that any monomer can react with any other molecule, leading to the growth of the polymer.

Polyester construction

Polyester is formed by the reaction between a diacid and a diol.

n HOOC-R-COOH + n HO-R'-OH → [—OR'-OOC-R-COO—]_n + 2n H_2O

The small molecule product in this case is water.

Polyamide construction

Polyamides, such as nylon, are made from diacids and diamines.

n H_2N-R-NH_2 + n HOOC-R'-COOH → [—NH-R-NHCO-R'-CO—]_n + 2n H_2O

Comparison of mechanisms

In brief, the addition polymerization mechanism is characterized by a chain that grows during the polymerization process due to the presence of active sites, whereas condensation polymerization involves the formation of polymers in multiple steps from multifunctional monomers that react to form relatively small oligomers that eventually form long chains upon interlinking.

Examples of polymer structures

Here are some simplified examples of polymer structures:

-CH_2-CH_2- Ethylene -NH-(CH_2)_6-NH-CO-(CH_2)_4-CO- Nylon 6,6

These examples represent common polymer bases, such as polyethylene and nylon, which are derived from their respective polymerization processes.

Conclusion

Polymerization is a fundamental aspect of materials science and chemistry, allowing the creation of versatile and essential polymeric materials found in almost every aspect of daily life. Understanding the mechanisms behind polymerization helps in the development of new materials with desired properties for specific applications.


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